Airmatics India

Any kind of pneumatic tool perform its best when it is filtered of the various contaminants at regular intervals of time. These contaminants could be dirt, oil and water that come unfiltered through compressed air. The oil and water mostly exist in liquid or vapour forms. Getting rid of these contaminants is a must to prevent any unfavourable effects on your end products. Trident produces coalescing filters that help remove liquid oil and water. The micro filter manufacturing process consists of a filter media made up of boro silicate micro glass fibres. On the other hand, the oil in vapour form is removed using activated carbon filters.

ALL ABOUT MICROFILTRATION MEMBRANES :-

A wide range of end-users are now using the microfiltration membranes for manifold sets of uses. Unlike several other kinds of equipment for treating water and waste-water, the majority of microfiltration membranes are extremely specific in application. Also, the individual types of products rarely compete with each other. For instance, gaseous filtration or filtration of liquids consisting of high amounts of corrosive chemicals is commonly filtered using PTFE membranes. Also, the microfiltration spiral membranes that are best used for processing dairy products and industrial biotechnological necessities are increasing each day sue to their vast list of utilities. There are a lot many companies that provide you with a lot many solutions engineered to suit your need in the best possible way, one among which is Trident. These solutions not only help you grow your business but also help you stay ahead of the emerging technologies. Some of the key features of micro filters are:-

• Although at lower effectiveness, particles upto 0.01 microns are filtered
• Provides you the facility of standard fitment of automatic drain valve
• A very low pressure drop of 1 PSI for dry media and 2-3 for wet media with 10-20 wt oil
• Provides you with a status indicator
• Offers you a maximum oil carry over value of 0.008 ppm w/w
• Different grades of coalesce for manifold applications

• The screw compressor is the mechanism of the lubrication type compressor that is most popular for factory air.
• Since the discharged compressed air contains oil mist, it is recommended for problems (air tools, etc.) even if oil is mixed.
• It can be installed in a small space, so it is also recommended for those who have limited installation environment.

• The industry's first tank mount system is adopted, allowing "space-saving installation" without a separate tank.
• All models are inverter-controlled, and in combination with IE4-equivalent high-efficiency motors, it exhibits an overwhelming "energy-saving" effect.
• The structure eliminates the need for V-belt management. The durability of other parts has also been improved.
• The operating status and error history can be checked at a glance on the LCD screen. Equipped with a weekly timer and maintenance time alarm, etc., improving usability.
• Low maintenance and high efficiency. Equipped with an oil-cooled permanent magnet motor, compatible with an ambient temperature of 45°C, enabling a stable supply of compressed air even in the harsh summer heat.

Features:- 
Automatic start-stop system using a pressure switch
Air inlet located in front for easy daily maintenance
For safety considerations, a plastic safety cover is attached to the high-pressure cylinder that can become very hot.
All the models feature a totally-enclosed fan-cooled motor.
This prevents problems such as damage to bearings due to dust or other waste matter and insulation deterioration caused by moisture.
The rotating sections are covered by a totally-enclosed belt guard.

Applications
Source of air for operating general factory equipment
Leisure services
Fiber industry
Others

Anest Iwata has developed a tank mounted line of oil less reciprocating compressors that utilizes a composite resin piston for heat reduction and durability. This system can provide clean, oilfree air on- demand.

FEATURES:
• No oil required for lubrication
• Clean, 100% oil less air
• Extended 2-way efficiency cooling system
• Large capacity intake filter
• Powerful 2 – stage compression

OPTIONS:
• Filter
• Bekomat Membrane Dryer or Refrigerated Dryer
• Auto-drain sensor (Already included with Refrigerated Dryer)

MANUALS:
AI-AE-Compressors-8-3-12-sm

• Compatibility: Ensures perfect fit and function.
• Reliability: Genuine parts last longer and reduce failure risks.
• Warranty Compliance: Maintains equipment warranty.
• Performance: Keeps compressor running at peak efficiency.

• First Stage:Air enters the first cylinder (low-pressure stage), where it is compressed to an intermediate pressure.
• Intercooling:The compressed air is cooled in an intercooler to reduce its temperature and volume, improving efficiency and protecting the next stage.
• Second Stage:The cooled air then enters the second cylinder (high-pressure stage), where it is compressed to the final discharge pressure.

Feature,

• Motor Power: 10 HP (typically 7.5 kW)
• Air Delivery (CFM): Around 30–40 CFM at 100 psi (varies by type and model)
• Max Pressure: Usually 8–12 bar (115–175 psi)
• Tank Capacity: Often comes with 200 – 500 liters (50 – 130 gallons) tank

• Lubricated: Uses oil for lubrication, quieter and longer-lasting but requires maintenance.
• Oil-free: No oil in compression chamber, ideal for clean air applications (medical, food).
• Can deliver high pressures.
• Simple and robust design.

• Use special designs like oil-free pistons, scrolls, or screw rotors.
• Lubrication is separated from the compression chamber to avoid oil mixing.
• Often incorporate advanced materials and coatings to reduce wear without oil.

• Gas cylinder filling (SCUBA tanks, fire extinguishers)
• Paintball and pneumatic tools requiring very high pressure
• Industrial processes requiring high-pressure air
• Laboratory and testing equipment

Feature,

• Continuous, smooth airflow without pulsation
• High energy efficiency and reliable operation
• Low noise and vibration levels
• Compact design with a small footprint
• Suitable for continuous, heavy-duty use
• Available in oil-injected and oil-free versions

• First Stage: Air is drawn into the first cylinder and compressed to an intermediate pressure.
• Intercooler: The compressed air passes through an intercooler where it’s cooled, reducing temperature and improving efficiency.
• Second Stage: The cooled air enters the second cylinder and is compressed further to the final pressure.
• Discharge: The high-pressure air is sent to the storage tank or system.

• Continuous, steady airflow without pulsation.
• High efficiency and reliability.
• Lower maintenance than piston compressors.
• Quiet operation.
• Compact design for high airflow capacity.

• Simple design, easy to maintain
• High pressure output capability
• Suitable for intermittent or continuous duty depending on size
• Lower initial cost compared to rotary screw compressors

_{Principle of Operation Drying Cycle : Moist air from the compressor is sent through the coalescing filter. Here water & oil coalesces and purges through the auto drain valve. The relatively clean air with water vapour passing through the aluminum drying tower filled with desiccant gets completely dried (up to -400C PDP) and then passes through a built in after filter (25 micron). The desiccant fines from the towers are completely removed and clean dry air is let out through the outlet port for use.
Regeneration Cycle: During the regeneration cycle, the sudden depressurisation brings out water molecule strapped in the Desiccant pores to the surface of the beads. A small portion of dry compressed air from the drying tower then passes over the desiccant through the regeneration orifice built in the Top Block. This results in complete regeneration of the Desiccant.
Application :- Painting And Powder Coating, Machine Tool, Packaging Application, Auto Garage, Textile & Garment, Instrumentation, Pharmaceutical, Dental Laboratory, Rail Vehicles, Telecomm industry (pressurises its underground cables to repel moisture and avoid shorts), Pneumatic control systems, Feed air for Zeolite type Oxygen and Nitrogen generators, Truck and Train Air brake systems.
Market Acceptance :-} 

_{Excellent Performance}

_{High Reliability}

_{Require Less Service Time}

_{Reasonable Cost}

_{Low moving components}

_{Low Maintenance}

_{Safe Operation}

_{Global Support}

Feature :-

Uses High Crush Strength Adsorbent Materialsl 

Free From Corrosion & Scale Formation at Inner and Outer sides

Consistent Dew Point performance

Class Zero Certification:
TUV (independent third party test house) has just certified that the air quality from our oil free scroll compressors is in conformity with “Class 0 (ISO8573-1:2010[-:-:0])“.

What is Class Zero ?
ISO8573-1(JIS B8392-1) defines quality classes for compressed air. Class Zero indicates wall flow oil, oil mist and oil vapor are completely absent. As oil vapor in particular cannot be absorbed by conventional air filters, it is important factories that require clean air use Class Zero compressors.

• Powering pneumatic tools and machinery
• Spray painting and coating
• Material handling and packaging
• HVAC system controls

• Air Intake: Air enters the cylinder through an intake valve.
• Compression: The piston moves up and down in the cylinder. On the upstroke, it compresses the air.
• Lubrication: Oil is used to lubricate the crankshaft, piston rings, and cylinder walls.
• Discharge: The compressed air exits through a discharge valve into a storage tank or piping system.